R&D Prototyping with a 3 Axis CNC Machine
By Tristan Kuzma
Continuous Solutions is always growing it’s manufacturing and rapid prototyping capabilities. After completion of assembly and troubleshooting, Continuous Solutions is excited to introduce its newest manufacturing tool, the DMC2 3-axis CNC machine.
The DMC2 is a powerful 3-axis CNC machine that allows for machining at high speeds and feeds. The machine comes equipped with a high-pressure water-cooling system and spindle capable of a rotational velocity of 25,000 RPM. The system is operated by 3 stepper motors with a resolution of 0.0004 inches. The system is programmed via MACH3, making it highly customizable and programmable for various niche operations. The machine comes with a code base that allows for locating the origin of the part using a metallic touch probe and a pressure sensing height puck. This allows for accurate zeroing of the system every time!
CNC stands for ‘Computer Numerical Control’. A CNC machine can take the g-code output from a CAD/CAM software and translate the code into machine code for operation of milling procedures. This allows for hands-off machining at the highest level of precision. CNC machines are ideal because they reduce the human error of operation and reduce the overall time invested in the manufacturing process. CNC machining increases the overall efficiency of the prototyping and manufacturing process.
Continuous Solutions has already begun offering engineering services such as additive manufacturing (3D printing), laser cutting, sheet bending, etc. The introduction of the CNC to on-site engineering manufacturing will allow for an engineering service that is all encompassing. Any company seeking to use Continuous Solutions for manufacturing can be rest assured that all materials of an assembly have a means of production in our laboratory.
Continuous Solutions would like to offer CNC milling services for machinable metals and plastics. This includes metals with a hardness up to hardened steel, and virtually all thermoplastics. The price estimates for these jobs will be based on factors such as material selection, time to complete the job, and the overall complexity of the process. The dimensions of the CNC bed limit the cutting envelope to a size of 8”x 13” x 5” (W, L, H). Customers will have the opportunity to pay a service fee for assembly and delivery of all components produced in-house.
The following video shows the CNC undergoing its first test cut. The system is cutting Delrin at a relatively low speed without coolant flow. The goal of this cut was to test the accuracy of the machine and ensuring that all the components were functioning properly.
The DMC2 3-axis CNC milling machine cutting through Delron with its attached spindle.
For information regarding Continuous Solutions manufacturing capabilities please check out our Contact page. There you can fill out a form and a member of our team will reach out to speak with you.